SigmaTEK V27 Suite boosts fabrication efficiency with faster programming, smoother cutting, wider machine support, and improved user experience.

Latest Release

What’s New

SigmaTEK 27 Suite Highlights

Raising the industry standard for fabrication

SigmaTEK V27 Suite builds on the stability and speed of Version 26 to deliver fabrication optimized for high performance. Version 27 brings smarter programming workflows, cutting optimizations, improved machine support, and tighter integrations between design, programming, and shop floor operations.

Whether you’re a shop floor manager, programmer, operator, or executive, the new V27 strengthens end-to-end production with more connected workflows, smarter automation, and performance consistency you can count on.

What's new in Version 27

  • Faster programming: Copilot, one-click job completion and fewer repeated steps take the busywork out of every job.
  • Smoother cutting: New tabbing options, faster handling of complex parts and built-in test cuts help keep machines running.
  • Wider machine and process support: Sort parts on more lasers, and program more tube and profile processes.
  • Connected workflows: Closer links between SigmaBEND, SigmaNEST, SigmaFAB and SigmaSHOP keep data moving.
  • Refined user experience: Dozens of small improvements make the software easier to use every day.

What's new in Version 27

SigmaTEK 27 Suite builds on Version 26 to deliver fabrication optimized for high performance.

Faster programming

Get more done with features designed to streamline programming and take repeated tasks out of every job.

SigmaTEK Copilot Programming

Copilot moves from answering questions to doing the work. Describe what you want in plain language and it carries out real programming actions inside SigmaNEST, with no hunting through menus and dialogs. It automates repetitive programming steps and shortens the learning curve for new hires.

Image of Copilot program-to-nest in action
Accelerate programming and onboarding with Copilot’s direct program-to-nest capabilities.

Auto Complete

Finish jobs wherever you are in the process with a single click. Auto Complete runs the remaining steps of Auto Task, Auto Nest, Auto NC, Post and Report. You can still start manually and let AutoComplete take over.

Image of Auto Complete

Add Bridge by Dragging Line

Drag one line across the nest and SigmaNEST will bridge every part profile it crosses, instead of requiring a click per pair. The drag to add bridge feature has reduced clicks per nest from 24 in V26 to just 4 in V27.

Image of Add Bridge by Dragging Line
Cut clicks from 24 in V26 to just 4 in V27.

Apply to Same for Tabs and NC Fillets

Apply to Same places a manual tab or NC fillet once and apply it to every matching contour in one click. You can target matching contours by rotation and extend placement across the current or all layouts in the task. Replace tedious part-by-part placements with one action.

Automatic Scallop and Corner Relief

Already using corner reliefs? Now apply scallop and corner-relief cuts to one part or a whole job from Part Mode. A live preview shows how internal and external corners will be treated before you commit. Reliefs can also be added with an Auto NC checkbox.

Image of Automatic Scallop and Corner Relief
Reliefs can also be added with an Auto NC checkbox.

Selection-Based Replace Patterns

Trigger the Replace Pattern feature on parts or geometry that have already been created, correcting geometry without re-importing parts.

Smoother cutting

New tabbing options, faster complex parts handling, and built-in test cuts help keep machines running.

Perf Part Improvements

Perforated plate and other high-entity-count parts no longer bog down tooling, sorting and posting. On nests of parts with 2,000+ contours each, Tool Sort runs up to 73% faster and the reposition window opens 52% faster. Programs with 10,000+ entity DXF parts and high hole counts now post without crashing or hanging.

Image of Perf Part Improvements
Smoother Tool Sort execution, window repositioning, and crash-free posting for programs with 10,000+ entity DXF parts.

Grip Tab

A new tab type holds parts during cutting by gripping a piece of the skeleton without attaching to the plate. It is sequenced ahead of the cut, selectable in Auto NC and in manual and auto tab definition, supporting the Balanced Tab method in 2D.

Image of Grip Tab

3D Bevel Auto Tab

Rule-based automatic tabbing for beveled parts places tabs by edge, using contour size, thickness, bevel angle and edge length.

Sheet Auto Marking

Add a repeatable test-part cut and program-name marking to a nest from the Modify Task dialog. Verify machine settings before production, and mark each sheet for traceability during unload.

Image of Sheet Auto Marking

Wider machine and process support

Sort parts on more lasers, and program more tube and profile processes.

Introducing the new SigmaSORT, part-handler for laser

A modern, lightweight part-handler program for laser machines, SigmaSORT drives part removal and sorting on machines the native SigmaNEST part handler doesn't support, with out-of-the-box support for Trumpf SortMaster, Bystronic BySort and Amada rotating TK.

Image of SigmaSORT

Post/Machine Import and Configuration Wizard

SigmaNEST unpacks zipped post files, registers the machine, and updates Operation Manager automatically. You may set the imported machine as your default.

SigmaSAW (formerly SigmaCTL): Partial, Double and Compound Miters

Create double and compound miter parts from CTL standard shapes with no physical model files needed, improving support for modern miter saws.

Image of SigmaSAW

SigmaTUBE: multi-process programming

Assign drill parameters to tube parts and configure multi-process machines for drilling and tapping fully in the post, with turret management and automatic and manual tool sorting. The Milling/Drilling Tool Manager now works with generic posts, and steep-miter parts automatically flip the coordinate system.

Connected workflows

Closer links between SigmaBEND, SigmaNEST, SigmaFAB (formerly SigmaMRP) and SigmaSHOP (formerly Shop Manager) keep data moving.

SigmaBEND Import Enhancements

Building on V26's .polp import, Program Link now maintains a live link to the SigmaBEND file. You also get multi-part and assembly processing, batch import, and stored tooling data.

SigmaFAB: MYOB and Reckon integrations

New integrations connect SigmaFAB with MYOB and Reckon accounting softwares.

SigmaSHOP: rejected part email alerts

Rejected parts now trigger automatic email notifications from the shop floor.

Refined user experience

  • Quality-of-life and interfacing improvements enhance accessibility and user experience.
  • Dark Mode in SigmaSHOP and Color Offload reduces screen glare
  • Color selector for hatch display
  • Task-list inline editing and a filler-part filter
  • Saved sheet filters you can reload
  • Auto-flag small parts on import by size, weight or dimensions
  • Part Parameters modality options for modal or non-modal data entry
  • More accurate cut-time and cost calculations through scrap-charging and velocity-trigger fixes
  • SigmaFAB (formerly SigmaMRP): Link multiple documents to an assembly at once; a resizable User Preferences window; Allocation Plugin button moved to Production module

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Customer Stories

EN: Smucker Laser Cutting and Metal Fabrication

EN: Smucker Laser Cutting and Metal Fabrication

Smucker Laser enhances efficiency and control in metal fabrication by integrating SigmaNEST with SigmaMRP, improving quoting accuracy, job tracking, and overall operational management.
SigmaNEST helps Tosec in its strive for sustainability

SigmaNEST helps Tosec in its strive for sustainability

Tosec, a metal processing company in Zwolle, in the Netherlands, employs around 100 people and uses SigmaNEST solutions for efficient sheet metal processing and sustainable production.
Hutchinson’s Secret Weapon for Peak Efficiency: SigmaNEST

Hutchinson’s Secret Weapon for Peak Efficiency: SigmaNEST

Hutchinson Engineering Ltd. has implemented SigmaNEST, a comprehensive software solution for sheet metal fabrication, which has streamlined their operations, improved efficiency, and significantly reduced the quotation process.
EN: MICROLASER SRL

EN: MICROLASER SRL

Microlaser Srl implemented SigmaNEST and SigmaMRP software, leading to leaner and faster production with improved workflows and reduced order processing time.
EN: MECAL SRL

EN: MECAL SRL

Mecal Srl reduced their programming time by 300% by implementing SigmaTUBE and SigmaNEST, resulting in improved efficiency and integration with their management system.
EN: Powertrans Automation

EN: Powertrans Automation

Powertrans increased productivity and reduced errors by implementing SigmaNEST for automated nesting, tracking, and reporting. The software enabled competitive manufacturing with streamlined workflow and customized reports.